Tuesday, June 26, 2012

Ford Taurus: Ignition Switch & Steering Column Replacing?

In this chapter you will view details and diagrams for replacing Ignition switch,Ignition switch housing,Ignition switch complete assembly,Steering column Assembly,And also details for removing Tilt steering column and Disarming AIRBAG .

Its not very hard to replace ignition switch on Ford Taurus.

Go through the procedure.
It covers all step by step details.


You have to remove lower instrument cover.Once you remove the lower instrument cover under the column. You can now see the switch.Its about 2/3 of the way down the column. It will have a fairly large plug going to it. Swich is located right around the area where column bolts up to dash. 2 screws hold switch on column. Remove both screws.Once you remove it, you will see a rod. You have to have key In RUN and then line up rod on new switch and screw back into place. Then plug it in.

Step by Step Removal and Installation procedure:--------

REMOVAL
Disconnect battery ground cable.
Remove lower instrument panel steering column cover.
Rotate ignition switch lock cylinder to the RUN position.
Disconnect the ignition switch electrical connector.
Remove the two screws retaining ignition switch.
Disengage the ignition switch from the actuator.
INSTALLATION
Adjust the ignition switch by sliding the carrier to the ignition switch RUN position.
NOTE: A new replacement ignition switch assembly will be set in the RUN position as received.

IMPORTANT NOTIFICATIONS:-----

  • Make sure that the ignition switch lock cylinder is in the RUN position. The RUN position is achieved by rotating the ignition switch lock cylinder approximately 90 degrees from the LOCK position.
  • Install the ignition switch pin into the actuator. It may be necessary to move the ignition switch slightly back and forth to align the ignition switch mounting holes with the lock cylinder housing threaded holes.
  • Install retaining screws. Tighten to 5.6 - 7.9 Nm (50 - 69 inch lbs.) .
  • Connect electrical connector to ignition switch.
  • Connect battery ground cable. 
  • Check ignition switch for proper function, including START and ACC positions. 
  • Also, make certain that the column is in the LOCK position.

Install lower instrument panel steering column cover with screws.

ALSO READ THIS PROCEDURE.
This procedure tells how to remove Ignition Switch Housing and Steering Column 

The details to perform this task is as follows:----

To remove/replace steering column housing the steering column will have to be removed to do this task, and the air bag and steering wheel will also have to be removed.


The Housing replacing is a difficult job, so here are the replacement instructions.



REMOVAL
Center front wheels to the straight-ahead position.
Disconnect battery ground cable and positive battery cable. Wait one minute for air bag diagnostic monitor to deplete its stored energy.

WARNING: THE BACKUP POWER SUPPLY MUST BE DISCONNECTED BEFORE ANY AIR BAG COMPONENT IS SERVICED. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY.

See the help diagram shown below:----

steering assembly parts


In the diagram shown below the name of each part is provided:----
ford steering parts

IGNITION SWITCH HOUSING REMOVAL PROCEDURE CONTD......


Remove two cover caps from steering wheel back cover to driver side air bag module retaining bolts.
Remove two driver side air bag module retaining bolts and lift driver side air bag module off steering wheel.
Disconnect driver side air bag wire harness from driver side air bag module and remove driver side air bag module from steering wheel.
Remove and discard steering wheel retaining bolt.
Remove steering wheel from shaft using Steering Wheel Puller T67L-3600-A. Route air bag sliding contact assembly wire harness through steering wheel as steering wheel is lifted off of the steering column shaft.

CAUTION: Be sure air bag sliding contact wire harness does not get caught on wheel assembly when lifting steering wheel off steering column to avoid damage to air bag sliding contact.

NOW FOLLOW THE IGNITION SWITCH HOUSING INSTALLATION
Make sure front wheels are in the straight-ahead position.
Route air bag sliding contact assembly wire harness through steering wheel opening at the three o'clock position and position steering wheel on steering column. The steering wheel and steering column shaft alignment marks should be aligned.

CAUTION: Be sure air bag sliding contact wire is not pinched or air bag monitor will detect a fault.

Install new steering wheel retaining bolt and tighten to 34-46 Nm (26-33 ft. lbs.).
Connect air bag wire harness to driver side air bag module and install driver side air bag module to steering wheel. Tighten retaining bolts to 10-14 Nm (89-123 inch lbs). Install two steering wheel spoke covers.

CAUTION: Be sure wiring does not get trapped between steering wheel and air bag sliding contact assembly or air bag monitor will detect a fault.
Connect positive battery cable and battery ground cable.

Removal and Installation Procedure for 
Steering Column 

Removal:------

CAUTION: Do not remove steering wheel and driver side air bag module as an assembly unless the column is locked or the steering column shaft is secured to keep it from turning. This will avoid damage to the air bag sliding contact assembly. Disconnect battery ground cable. Wait one minute for air bag diagnostic monitor to deplete its stored energy.

Remove steering wheel as described.
Remove the bolt retaining steering column intermediate shaft coupling to steering column lower yoke.
Remove two retaining screws from lower instrument panel steering column cover and remove cover.
Turn ignition switch lock cylinder to RUN position. Place a 3.17 mm (1/8-inch) diameter wire pin or small drift punch in hole in lower steering column shroud under ignition switch. Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column lock cylinder housing.
Remove the lower steering column shroud and upper steering column shroud, fastened by three self-tapping screws.
On column shift models, unsnap and slide shift control selector lever boot up toward the end of the manual control lever.
Remove gearshift lever pin from manual control lever and remove lever from column.

NOTE: For vehicles equipped with overdrive lockout switch on manual control lever, disconnect wiring connector at bottom of steering column and remove wiring from column. Loosen ignition switch connector retaining screw from column and remove connector from ignition switch.

Disconnect horn and speed control connectors.
Disconnect air bag power supply connector.
Disconnect interlock switch connectors.
Remove screws retaining multi-function switch and position out of the way.
Remove shift indicator cable from shifter tube.
Remove screw securing shifter indicator retainer from column adjustment cable.
Remove two front nuts from instrument panel support bracket. Remove two rear nuts and carefully lower column down.

NOTE: On console shift models, remove interlock cable and actuator.
Remove column from vehicle and place on bench. Installation NOTE: On console-shift models, install lock cable and actuator.

Install two rear nuts and carefully raise column up. Install two front nuts to instrument panel support bracket.
Install screw securing shifter indicator retainer from column adjustment cable.
Install shift indicator cable from shifter tube.
Install screws retaining multi-function switch.
Reconnect interlock switch connectors.
Reconnect air bag power supply connector.
Reconnect horn and speed control connectors.

NOTE: For vehicles equipped with overdrive lockout switch on gearshift lever reconnect wiring connector at bottom of steering column and install wiring to column. Install connector to ignition switch and install ignition retaining screw.

Install gearshift lever and insert gearshift lever pin.
On column-shift models slide the shift control selector lever boot down the gearshift lever and snap in place.
Install the steering column shroud and fasten with three self-tapping screws.
With ignition switch lock cylinder in run position install lock cylinder into the steering column shroud.
Install instrument panel steering column cover with two retaining screws.
Install steering column intermediate shaft coupling to steering column lower yoke with the retaining bolt.
Install steering wheel.
Reconnect battery ground cable.
See the help diagrams shown below:----
Inter cable Actuator.



steering column actuator


FOR TILT STEERING REMOVAL
See steering column internal parts diagram

internal steering assembly



Disconnect battery ground cable. Wait one minute for air bag diagnostic monitor to deplete its stored energy.
Remove steering wheel.
Remove steering column from vehicle.
Remove steering column lower yoke, steering column upper bearing spring, suspension height sensor control ring and steering column bearing tolerance ring.
steering column parts

Remove turn indicator cancel cam by pushing up with flat-bladed screwdriver. Note direction of flush surface.
ignition switch assembly
Remove two bolts retaining ignition switch and remove ignition switch assembly.
ford Taurus steering column

Remove bearing retainer and steering column upper bearing spring.
Remove steel steering column bearing tolerance ring and steering column bearing sleeve.
ignition cylinder lock bearing
Remove plastic bearing retainer from ignition switch lock cylinder bore. Replace if damaged.
steering column lock

Remove metal steering column lock housing bearing from ignition switch lock cylinder bore.
Remove steering column lock gear from ignition switch lock cylinder bore.
steering column lock
Remove two tilt pivot bolts. Use caution as steering column position spring will release when bolts are removed. Remove steering column lock cylinder housing.


This details will help.
Thanks.


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For All types of Car models and brands help 
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FREE Car repair guide? 
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& 
Complete Car repair Help FREE? 
http://repairhelpcenter.blogspot.in/2012/03/complete-car-repair-help.html


1995 Ford Taurus: Ignition switch not turning OFF?

Ignition switch replaced.The relays and fuses all checked ok.

But still the ignition switch will not turn off.

Try this, hot feed the fuse panel to make it run and turn off.

If this works,then problem is not ignition switch or relay or fuse.


The problem is  broken actuator rod in the steering column. It is a plastic rod with a metal pin the actuates the plastic rod for the ignition switch to turn the vehicle off. You can start the vehicle with the key because the two rods push against each other to start the car is there. But when you go to turn the vehicle off with the key, the rod will not pull the other rod for the ignition switch to turn the engine off because the pin has fallen out. The stering column will have to be removed from the vehicle and disassembled to replace the actuator rod. The  steering column needs to be disassembled. If you have no expierience with steering columns, it is very daunting to perform the job.Get it done at professional garage.

This will help.
Thanks,.



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For All types of Car models and brands help 
Go to Newly Launched

FREE Car repair guide? 
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& 
Complete Car repair Help FREE? 
http://repairhelpcenter.blogspot.in/2012/03/complete-car-repair-help.html




Monday, June 25, 2012

Feels Like Brake pedal Pulsating

Brake pedal Pulsates when brakes are applied to slow down or stop.
Also the Front right Wheel is hot to touch.
Calipers and rotors with brake pads are replaced.


OK,in most of such cases the issue is with faulty/worn out brake caliper or brake rotors and brake pads.
But if this common parts are already replaced,then issue can be with this parts not seated or fitted properly or not aligned properly or not greased properly while installing.Also if this are low quality aftermarket parts then this can be one more reason why new parts are faulty,even they are replaced.

CHECK/INSPECT this
Does it pull to that side when braking?
If no pull and only pulsating then see which wheel is getting hot.

On that wheel which is getting hot, you need to check the caliper hardware for being lubricated and the pins and slides working freely, check the caliper piston for being slightly cocked when it was re-seated, as well as caliper piston are sticking in anyway. 

When getting the pistons installed did you retract both pistons in it evenly? If not, then this will cause the pulsation. Also check that the rubber seals around the pistons are not interfering with piston movement. 

If the above are ok, you need to use a dial indicator to check the hub for runout as well as check the new rotor for run-out. This gives same affect as a warped rotor.

HUB getting faulty is rare in such cases,but if all basic and regular possibilities checked ok,then that the only possible issue ,that will cause this problem.

This is one reason most shops use an on the car brake lathe. So that they can compensate for the hub runout when machining the rotors.That is required to inspect while replacing rotors.

BUT in-case if you dont have a dial indicator and its not possible to get one on rent from local auto part shop or from near by garage.
Then there is one more way  do the following: --
Pull the wheel, install the lug nuts to tighten the rotor to the hub face and spin the rotor. If you hear or feel it catching at times on the pads, then the hub does have excess run-out. Two choices at that point - replace the hub bearing assembly or have a shop machine the new rotor on the truck to compensate for the hub runout/ worn out.

If ok, then it is a faulty caliper and you need to replace it.
Please use branded and original parts.They cost more but you get accurate performance and they last long and also comes with warranty.

This details will help.
Thanks.

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& 
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http://repairhelpcenter.blogspot.in/2012/03/complete-car-repair-help.html


Sunday, June 24, 2012

Auto Repair Guide Dodge Dakota 2006-2007

Latest car guide with complete details and info.
The parts removal guide and troubleshooting car problem guide.

The details with all helpful diagrams and many more help.

The list is shown below.Go through list and select the required help link and view its complete procedure.

Details covers engine,cylinder head,drive belts,timing belts,parts diagram for routing and much more.



Accessory Drive Belts Replacing on Dodge Dakota?

                           

Cylinder Head Removal on Dodge Dakota 3.7L Engine?


Dakota 4.7L Engine Cylinder Head Removal?

Complete Engine Replacing on Dodge Dakota?

Exhaust Manifold Removal on Dodge Dakota?

Intake Manifold Replacing on Dodge Dakota?

Oil Pan Replacing on Dodge Dakota?

Inspect Oil Pump and Replace on Dodge Dakota?


Timing chain removal on Dodge Dakota?


Timing Chain Cover & Seal Removal on Dodge Dakota?


42RLE automatic transmission replacement on dodge?

545RFE Automatic Transmission Removal?


Halfshafts CV-JOINTS Replacing on Dodge Dakota?

Pinion Seal Replace on Dodge Dakota?

Axle Shaft, Bearing & Seal Replacing on Dodge Dakota?

Axle Unit Removal on Dodge Dakota?

Replace NV233 Transfer Case on Dodge Dakota?


Dodge NV244 Transfer case Removal?

http://howtobyme.blogspot.in/2012/04/dodge-nv244-transfer-case-removal.html

Auto Guide Repair Manuals Dodge Ram Trucks 2006-2008

Car Troubleshooting guide with manual repairs and solution.
Proper parts diagram and parts replacing details,
Step by step instructions Car Guide

The details are as follows.

The categories covered are listed in direct link format.Just go through the list and select your required link.
The procedure for that particular problem will be shown.

Parts removal ans installation details are as follows:------------


Dual Zone Passenger's Side HVAC Blend Door Actuator Removal for Dodge RAM Truck?

Single Zone & Dual Zone Driver's Side HVAV Control Blend door Actuator Removal on Dodge RAM Truck?

How to replace Blower motor on Dodge Ram Truck?

Defrost Door Actuator Replacing on Dodge Ram?

Floor Panel Door Actuator Replacing on Dodge Ram Truck?

Dodge Ram Re-circulation Door Actuator Removal?

Blower Motor Resistor Removal on Dodge RAM?

Replace AC Compressor on Dodge RAM Truck?


Instrument panel, Control Panel, AC/Heater Panel Replacing on Dodge RAM?

How to replace Heater Core on Dodge RAM?

Accessory Drive Belts Replacing on Dodge Ram?


3.7L Cylinder Head Removal on Dodge RAM?

Dodge Truck 4.7L Cylinder Head replacing?

Dodge 5.7L Engine Cylinder head Removal?

Replace Cylinder head on Dodge 5.9L & 6.7L Diesel Engines?

Dodge Truck 3.7L, 4.7L and 5.7L ENGINE REMOVALS?

5.9L & 6.7L DIESEL ENGINE removal on Dodge Truck?

3.7L & 4.7L Engines Exhaust Manifold Removal?

Exhaust manifold Replacing on Dodge 5.7L Engines?

Diesel Engine Exhaust manifold removal?

Flywheel Replacing on Dodge Truck?

Idler Shaft Replacing on Dodge RAM?

Procedure To Replace Dodge RAM Intake Manifold?

Intake Manifold Removal on Dodge Diesel Engines?

How to Replace Oil Pan on Dodge RAM?

DODGE Diesel Engine Oil Pan Removal?

Oil Pressure Sensor Replacing on Dodge Ram?

Oil Temperature Sensor Replacing on Dodge RAM?

Timing Chain And components Removal on Dodge RAM?

Turbocharger Removal on Dodge Ram?

Valve Covers Removal on Dodge RAM?




Auto Manual Guide For Dodge Sprinter 2005 - 2007

Its Free Car manual & Guide.

Complete Dodge sprinter parts removal and installation guide.
Also parts diagrams will accurate location of parts.

Help links are provided,
See the list and select your required help link to view its procedure and troubleshooting.


Accessory Drive Belts Removal on Dodge Sprinter?

Replace Camshaft, Bearings & Lifters on Dodge Sprinter?

Crankshaft Damper Replacing on Dodge Sprinter?

Replace Crankshaft Front Seal On Dodge Sprinter?

2.7L Engines Cylinder head Replacing on Dodge Sprinter?

Left and Right Side Cylinder head Removal?

Dodge Sprinter 3.5L Cylinder head removal?


Cylinder Head Valve Covers Removal on Dodge Sprinter?


How to replace Left Side cylinder head covers for 3.0L Engine?

How to replace Right side Cylinder head cover?

The Cylinder head Bolt Tightening Sequence?

Dodge Sprinter 2.7L Engine Replacing Procedure?


3.0L Engine Replacing on Dodge Sprinter?

How to replace 3.5L Engine on Dodge Sprinter?


Exhaust Manifold Removal on Dodge Sprinter?


Intake Manifold Removal on Dodge Sprinter?


Oil Pan Replacing on 2.7L Engine Dodge Sprinter?


3.5L Engine Oil Pan Replacing on Dodge Sprinter?

 

Dodge Sprinter Oil Pump Removal?


Replace Dodge Sprinter Engine Cooling Fan?

How to replace Radiator on Dodge Sprinter?

2.7L Timing Chain Replacing on Dodge Sprinter?

How to replace Timing chain and Sprockets on Dodge Sprinter?

How to Replace water pump on Dodge Sprinter?

Procedure to replace Dodge Sprinter Thermostat?

Dodge Sprinter 3.5L Engine Timing Chain Replacing?

Timing Chain Cover & Seal Removal on 2.7L Dodge Sprinter?

Timing Chain Cover & Seal Removal on 3.0L Engine?

Diesel Engine Turbocharger Removal?

How to Replace Blower Motor on Dodge Sprinter?

Replace Front Blower Motor on Dodge Sprinter?

Replace Rear Blower Motor on Dodge Sprinter?

How to Replace Control Panel On Dodge Sprinter?

How to replace Heater Core on Dodge Sprinter?


2005 and 2006 Year heater core removal on Dodge Sprinter?
2007 and 2008 Year heater core removal on Dodge Sprinter?

Heater Water Control Valve Replacing on Dodge Sprinter?

Dodge Sprinter AC compressor Removal?

How to Replace Blend Door Actuator on Dodge Sprinter?




1999 – 2005 Chrysler & Dodge Guide?

Car Repair Guide covers all U.S. and Canadian models of the Chrysler/Dodge Avenger, Chrysler Sebring Coupe and Dodge Stratus/ Stratus Coupe models for Year 1999 to 2005.

At present this details are provided. Later on More details will be updated.

Its a free guide.

List of helpful procedures are provided.
Parts removal and installation details.Parts diagrams and many more help.


Control Cables Details and Replacing for Dodge and Chrysler?

 

Recirculation Door Cable Removal For Dodge and Chrysler?


Temperature Door Cable Removal For Dodge and Chrysler?

Blend Door Actuator Removal for Dodge & Chrysler?

Recirculation Door Actuator Replacing on Dodge And Chrysler?

How to Replace Blower Motor on Dodge & Chrysler?

How to Replace Compressor on Dodge & Chrysler?


How to replace Heater Core on Dodge and Chrysler?



The Heater core location and removing diagrams?

Junction block location-Diagram For Cirrus, Stratus, Sebring convertible and Breeze?


Heater/air conditioning housing assembly Diagram?

HVAC housing Diagram?

Heater core Location under HVAC housing?

How to Replace Control Panel on Dodge and Chrysler?


Control module Screws location Diagram?

Coolant Temperature Sensor Replacing on Dodge and Chrysler?

2.4L ECT Sensor Replacing on Dodge and Chrysler?
2.7L Coolant Sensor replacing on Chrysler and Dodge?

How to Test Coolant Sensor on Chrysler Sebring?

How to Replace ECT Sensor on Dodge Stratus and Chrysler Sebring?

How to Replace Engine Cooling Fans on Dodge and Chrysler?

How to Replace Radiator on Dodge Stratus and Chrysler Sebring?

How to Replace Thermostat on Dodge and Chrysler?

How to Replace Water Pump on Stratus, Avenger and Sebring?


3.0L Drive belt removal for Dodge and Chrysler?
Drive belt inspection and routing diagrams for 3.0L Dodge/ Chrysler?

Serpentine belt removal for 2.7L Dodge stratus and Chrysler Sebring?

Dodge Avenger Drive belt replacing?

2.0L, 2.4L and 2.5L Drive belt replacing on Stratus, Avenger and Sebring?
Drive belt routing diagram for Dodge and Chrysler?

2.0L Cylinder Head Replacing on Dodge Stratus?

2.0L Cylinder Head Replacing on Chrysler Sebring?

http://fordrepairhelp.blogspot.in/2012/04/cylinder-head-replacing-on-dodge.html

2.0L Cylinder Head Replacing on Dodge Avenger?

http://fordrepairhelp.blogspot.in/2012/04/cylinder-head-replacing-on-dodge.html


How to replace 2.5L Engine Cylinder head ON Avenger, Stratus and Sebring?


Dodge And Chrysler 2.7L Engines Cylinder Head Removal?


2.7L Stratus, Sebring and Avenger Cylinder head replacing?

Replace Cylinder head on 3.0L Engine?


Dodge Stratus Avenger and Chrysler Sebring 3.0L Cylinder head Replacing?

Replace 2.7L Engine on Dodge stratus, Avenger And Chrysler Sebring?
Replace 2.4L Engine on Dodge stratus, Avenger And Chrysler Sebring?

Replace 2.5L Engine on Dodge stratus, Avenger And Chrysler Sebring?

Replace 2.0L Engine on Dodge stratus, Avenger And Chrysler Sebring?

Exhaust Manifold Replacing on Dodge and Chrysler?

2.0L Exhaust manifold removal on Stratus, Avenger and Sebring?
Dodge and Chrysler 2.4L Engine Exhaust manifold removal?
Stratus, Avenger and Sebring 2.5L Exhaust manifold replacing?

2.5L Engine Exhaust Manifold Replacing on Dodge and Chrysler?

Chrysler and Dodge 2.5L Front Bank Exhaust Manifold Replacing?

 

Front Bank Exhaust Manifold Replacing on Stratus, Avenger & Sebring?

http://fordrepairhelp.blogspot.in/2012/04/front-bank-exhaust-manifold-replacing.html

Rear Bank Exhaust Manifold removal on stratus, Avenger & Sebring ?

http://fordrepairhelp.blogspot.in/2012/04/how-to-replace-rear-bank-exhaust.html

Rear bank Exhaust manifold replacing on Dodge and Chrysler

2.7L and 3.0L Exhaust Manifold Removal on Dodge and Chrysler?


3.0L Intake manifold replacing on Avenger, Stratus and Sebring?

http://fordrepairhelp.blogspot.in/2012/04/intake-manifold-replacing-on-avenger.html

2.7L Intake manifold replacing on Avenger, Stratus and Sebring?

http://fordrepairhelp.blogspot.in/2012/04/intake-manifold-replacing-on-avenger.html

2.5L Intake Manifold replacing on Avenger, Stratus and Sebring?

http://fordrepairhelp.blogspot.in/2012/04/25l-intake-manifold-replacing.html

Dodge and Chrysler 2.5L Intake Manifold replacing?

Dodge Stratus, Avenger and Chrysler Sebring 2.0L Intake manifold Replacing Procedure?

2.4L Timing Belt Replacing on Dodge and Chrysler?


2.4L VIN X Engine Timing belt Removal on Dodge and Chrysler?


Stratus, Avenger and Sebring Timing belt Replacing on 2.5L VIN H Engine?


Dodge and Chrysler VIN N Engine TIMING BELT Removal?


2.5L Vin N Timing belt Removal?

Dodge Stratus Timing Belt Replace and Install On VIN J & VIN F?


3.2L and 3.5L Engine Timing belt Replacing for Chrysler?

Avenger and Sebring Vin j and Vin f Timing belt removal?

3.0L Timing belt Removal on Chrysler and Dodge?


Timing Belt Front Cover Replacing on Stratus, Avenger and Sebring?


Procedure To Replace Timing Belt Rear Cover On Dodge and Chrysler?

How To Replace Timing Chain on Stratus, Sebring & Avenger?


Timing Chain Cover & Seal Replacing on Dodge Stratus, Avenger and Chrysler Sebring?

How to replace 2.5L Engines Cylinder Head Cover?


Spark Plug Tube Seals Replacing on Dodge and Chrysler?